Core Technology

MBR Membrane Bioreactor System

Hollow fiber PVDF membranes combined with biological treatment for superior effluent quality. The gold standard for industrial water reuse.

Capacity Range 50 - 5,000 mΒ³/day
Membrane Type PVDF Hollow Fiber
Pore Size 0.03 ΞΌm
Efficiency >99% TSS Removal

Technology Overview

AquaPure Tech's MBR (Membrane Bioreactor) systems represent the pinnacle of wastewater treatment technology. By combining hollow fiber ultrafiltration membranes with activated sludge biology, our MBR systems produce effluent quality that meets the most stringent discharge standards and is suitable for direct water reuse applications.

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Dr. Sarah Chen

Senior Process Engineer

"The real advantage of MBR over conventional systems isn't just the water qualityβ€”it's the stability. The membrane acts as an absolute barrier, ensuring your discharge is safe even during biological upsets."

The hollow fiber membrane modules are manufactured in-house using proprietary PVDF (Polyvinylidene Fluoride) material, ensuring exceptional mechanical strength, chemical resistance, and long service life.

MBR vs. Conventional Activated Sludge (CAS)

Why choose MBR? Here is how our technology compares to traditional treatment methods.

Feature AquaPure MBR Conventional (CAS)
Effluent Quality (TSS) βœ“ < 1 mg/L βœ— 10 - 20 mg/L
Footprint βœ“ 50% Smaller βœ— Large Area Required
Water Reuse Ready βœ“ Yes (Direct) βœ— Needs Tertiary Filter
Automation Level βœ“ Full PLC/SCADA βœ— Mostly Manual

Key Features & Benefits

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Superior Effluent Quality

TSS < 1 mg/L, turbidity < 1 NTU. Effluent suitable for water reuse or strict discharge limits.

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Compact Footprint

50% smaller than conventional activated sludge systems. Ideal for space-constrained facilities.

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High Biomass Concentration

MLSS up to 12,000 mg/L enables robust treatment of high-strength wastewater.

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Automated Cleaning

Built-in CIP (Clean-In-Place) system for periodic membrane cleaning without module removal.

Operational Best Practices

Ensure your MBR system operates at peak efficiency with this daily/weekly checklist.

Maintenance Checklist

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Check Trans-Membrane Pressure (TMP)

Verify TMP is within 0.1 - 0.3 bar range. Rising TMP indicates fouling.

Monitor Permeate Flux

Ensure flow rate matches design specifications (15-25 LMH).

Inspect Aeration Intensity

Check air scour bubbles are evenly distributed across the membrane rack.

Verify Chemical Levels

Ensure CIP chemicals (NaOCl, Citric Acid) are sufficient for the next cycle.

Analyze MLSS Concentration

Keep biomass between 8,000 - 12,000 mg/L for optimal performance.

Frequently Asked Questions

With proper maintenance and regular CIP cleaning, our PVDF hollow fiber membranes typically last 5-8 years in industrial applications. We provide a 3-year performance warranty.
Maintenance cleaning is usually performed weekly (automated), while intensive recovery cleaning is typically required every 3-6 months depending on the wastewater characteristics.
Yes, our MBR systems are modular. You can add more membrane racks to the existing tank if the biological capacity allows, or expand the tankage for a full capacity upgrade.

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